Published ahead of print on September 15, 2005, doi:10.1164/rccm.200409-1222OC
© 2005 American Thoracic Society doi: 10.1164/rccm.200409-1222OC
Correlates of Oxidative Stress and Free-Radical Activity in Serum from Asymptomatic Shipyard WeldersPathology and Physiology Research Branch and Biostatistics and Epidemiology Branch, Health Effects Laboratory Division, National Institute for Occupational Safety and Health; Genetics and Developmental Biology Program, West Virginia University, Morgantown, West Virginia; and Department of Occupational and Environmental Medicine, University of Ulsan School of Medicine, Ulsan, South Korea Correspondence and requests for reprints should be addressed to Val Vallyathan, Ph.D., NIOSH/CDC, 1095 Willowdale Road, Morgantown, WV 26505. E-mail: vav1{at}cdc.gov
Rationale: Oxidative stress is believed to play a key role in the development of welding-induced disease. Objectives: This study investigated the effects of welding fume exposure on correlates of oxidative stress in the serum of asymptomatic shipyard welders. Methods: Blood samples from 197 male welders and 150 unexposed male office workers were analyzed for manganese and lead. Serum was assayed for protein, albumin, total antioxidant status (TAS), manganese superoxide dismutase (Mn-SOD), aconitase, glutathione peroxidase (GPx), heat shock protein 70, isoprostane, and reactive oxygen species, using electron spin resonance and chemiluminescence. Comparisons between welders and control subjects on biomarkers of oxidative stress were made, and evaluated for the effects of age and smoking. Associations between blood levels of manganese and lead and biomarkers were also explored. Results: Welding was associated with increases in serum protein, GPx, aconitase, TAS, and isoprostane levels compared with control subjects. These group differences were not altered by age or smoking. In welders and control subjects, age was significantly associated with changes in albumin, TAS, chemiluminescence, GPx, and Mn-SOD. In welders and control subjects, smoking resulted in a decrease in GPx, and in a significant interaction between smoking and chemiluminescence. There were significant correlations between manganese levels in welders' blood and chemiluminescence, GPx, and Mn-SOD, and between lead levels and albumin, TAS, GPx, and Mn-SOD. Conclusions: These results document that exposure to welding can cause changes in serum biomarkers of oxidative stress that may be valuable in clinical monitoring of disease development and in assessing whether further reduction of worker exposures is needed.
Key Words: exposure to welding fumes lipid peroxidation markers of oxidative stress reactive oxygen species serum antioxidants Approximately 800,000 to 1,000,000 workers are employed as full-time welders worldwide (1, 2). The Bureau of Labor Statistics estimated that more than 354,300 workers were employed as welders, solderers, brazers, or in other welding-related work in the United States during 2003, and more than 2,000,000 workers were involved in some type of welding work (3). Welding generates fumes that may contain many toxic materials, including several metals (e.g., cadmium [Cd], chromium [Cr], iron [Fe], lead [Pb], manganese [Mn], and nickel [Ni]), and toxic gases (e.g., carbon monoxide, ozone, and nitrogen oxides) (2). These metals and gases have the potential to produce adverse health effects in welders. The concentration and type of metal particulates and gases generated in welding are dependent on the composition of the filler metals, materials used in welding, welding processes, and use of flux. Fumes generated from mild steel welding usually contain more than 80% or more of iron and variable levels of Mn (0.31.3%), and fumes from stainless steel welding contain 20% Cr and 10% Ni (2). Shielding gases such as mixtures of helium, argon, or carbon dioxide are used to reduce oxidative reactions and protect the weld (4). Their use can produce toxic gases, such as nitrogen oxide and ozone, through photochemical reactions induced by increased ultraviolet radiation. In addition, carbon dioxide used in the shielding gas can undergo a reduction reaction and be converted to the more chemically stable carbon monoxide (2). Welding fumes can cause a variety of adverse health effects from minor symptoms, such as headache, nausea, and metal fume fever, to severe health effects, such as occupational asthma, bronchitis, pneumoconiosis, lung cancer, and manganism (2, 513). Epidemiologic studies have linked adverse respiratory effects with differences in welding materials, processes, and ventilation (59). Particular metal components generated in welding fumes, such as hexavalent chromium (Cr[VI]) and Ni, have been linked with carcinogenesis (10, 1418). Cr(VI) has been shown to be reduced to its lower oxidation states within the cell with the potential to generate reactive oxygen species (ROS) (18, 19). Cr and Ni compounds also exhibit mutagenic and chromosomal aberration potential (16, 17, 20). In addition, excess exposure to iron can cause several adverse health effects (21, 22). It has been shown that Cr, Ni, and Fe can produce ROS, such as hydroxyl radicals (·OH), superoxide anion (·O2), singlet oxygen (1O2), and H2O2 (18, 19, 23). This increased production of ROS can trigger several key signaling events, which can provoke adverse biochemical and molecular abnormalities in the target cells, leading to disease. The effects of welding fumes exposure have been studied both in human and in animals, but a comprehensive understanding of the biochemical and biological changes occurring in exposed populations is still unclear. Therefore, this study was focused on the identification of oxidative stressbased biomarkers associated with exposure to welding fumes. The purpose of this study was to measure levels of a number of correlates of oxidative stress markers in the serum of currently employed asymptomatic welders in comparison with unexposed white-collar workers. In addition, we also investigated whether the welding exposure duration correlated with levels of Mn and Pb in the blood of welders or with serum markers of oxidative stress. Some of the results of these studies have been previously reported in the form of an abstract (24).
Study Population The primary hypotheses to be evaluated in the serum of welders are based on evidence from the literature of certain well characterized markers of oxidative stress, such as lipid peroxidation byproducts, antioxidant levels, and potential to generate ROS. In addition to these primary markers of oxidative stress, a number of exploratory serum biomarkers that are often considered targets of oxidative injury were also investigated. To explore these primary and exploratory hypotheses, we used a study population consisting of 197 healthy male welders with 1 to 33 yr of exposure history in a large ship-building industry in Ulsan, South Korea. All welders were employed full-time and used a gas metal arc-welding process with carbon dioxide as shielding gas. Welders in the study population did not work in a single specific job or work site on a regular basis but were involved in various welding-related processes, including welding, cutting, fitting, and work on the docks of the shipyard. Duration of welding-related work was generally for 8 h/d for all workers. They worked under various conditions, such as semienclosed or open areas, and were exposed to variable levels of welding fumes in all occupations. Most of the workers wore single-use disposable half-mask respirators for particulates. The control subjects consisted of 150 unexposed white-collar office workers frequency matched for age (± 5 yr) from the same industrial complex.
Welding Fume Exposure Assessment Biological exposures to Mn and Pb in welders were assessed in whole blood samples collected in the morning before work. Mn and Pb in blood samples were measured by atomic absorption spectroscopy with a Varian Spectra AA spectrophotometer (Varian Techtron Pty). From all the welders and unexposed office workers, peripheral venous blood was collected without any anticoagulants in plain tubes and kept at room temperature for 10 min. The serum was then separated by centrifugation at 1,500 x g for 10 min and stored in plastic tubes at 80°C until separated into aliquots and assayed. The study protocol was approved by the Bioethics Committee of the University of Ulsan School of Medicine (Ulsan, South Korea) and by the Human Subjects Review Board of the National Institute for Occupational Safety and Health/Centers for Disease Control and Prevention (Washington, DC). Informed consent was obtained from all the study participants.
Total Protein and Albumin
Total Antioxidant Status
Aconitase
Glutathione Peroxidase
Manganese Superoxide Dismutase
Chemiluminescence
Generation of Hydroxyl Radicals by Serum Samples
Lipid Peroxidation
Heat Shock Protein 70
Statistical Analysis
Matched Case-Control Analyses of a Subset of Study Population
Study Population Welders (n = 197) and unexposed control subjects (n = 150) were similar with respect to age and other variables except for moderate differences in height, weight, and cigarettes smoked per day (Table 1). Clinical and hematologic studies also revealed no major underlying disease processes in either group (data not shown).
Workplace Exposure Levels Data obtained for ambient air concentrations of these metals and welding fumes in the welding work areas are presented in Table 2. Measurements of ambient air samples taken outside the welding helmet had a mean welding fume particulate load of 13.2 ± 1.8 mg/m3 (Table 2). These exposure levels are significantly higher than the 5-mg/m3 Occupational Safety and Health Administration American Conference of Governmental Industrial Hygienists occupational exposure limits as an 8-h time-weighted average set in the past and currently retracted as inadequate due to the complex chemical composition of welding fumes. The Occupational Safety and Health Administration permissible exposure limit for Mn is set at a ceiling limit of 5 mg/m3, and never to be exceeded even momentarily, to protect against eye and respiratory irritation (33). The average ratio of fume concentrations inside to those outside the helmet was 0.60 ± 0.18 (n = 8). The ratio of Mn concentrations inside to those outside the helmet was 0.61 ± 0.14 (n = 8).
Blood Mn and Pb Levels in Welders Results of blood levels of Mn and Pb in welders in this study population are presented with reported reference values in a Korean control population (Table 3). Mn and Pb values in smokers and nonsmokers in this study population of welders were not different compared with reported studies (3436). There were also no major differences between overall levels of Mn and Pb between welders in this study population and reported reference values in a general Korean control population (3436).
Group Differences in Oxidative Stress Biomarkers Means and 95% confidence intervals for welders and unexposed control subjects for oxidative stress biomarkers are shown in Table 4. Differences between welders and unexposed control subjects were apparent for several of these biomarkers including protein, GPx, aconitase, total antioxidant status (TAS), and isoprostane levels. These differences remain unchanged after adjustment for age and smoking status, indicating that these differences are due to occupational exposure to welding fumes and not the result of the potentially confounding variables of age or smoking. This is further supported by the results of the subsequent subset analysis of matched 117 welders and 117 unexposed control subjects. Although the actual values of the estimates are altered, the results of these analyses were in complete concordance with the results from the entire sample. All group differences observed in the entire sample were also observed in the subset.
Effects of Smoking on Oxidative Stress Biomarkers The potential modification role or confounding effects of smoking on oxidative stress biomarkers were assessed by univariate and multivariate regression models that included interaction between age and smoking status. There was a significant effect of smoking on GPx levels (p = 0.039), with consistent lower levels of GPx in current smokers (379 ± 7.9 mU/ml) compared with nonsmokers (403.8 ± 9.0 mU/ml). The effect of smoking in the model did not alter the difference between welders and control subjects. On the other hand, there was a significant interaction between smoking status and occupational exposure to welding for CL (p = 0.045). Subsequent analysis indicated that nonsmoking unexposed control subjects had the lowest level of all groups, and were significantly different from nonsmoking welders. There was no difference between smoking control subjects and smoking welders.
Effects of Age on Oxidative Stress Biomarkers
Effects of Exposure Duration on Oxidative Stress Biomarkers Possible exposureresponse relationships between measures of oxidative stress and the number of years an individual worked as a welder were examined by univariate and multivariate analyses. These analyses included levels of Mn and Pb as surrogate markers of exposure, and were available only for welders. Welding years was significantly associated with albumin, GPx, and Mn levels in univariate models (data not shown). However, given the necessary correlation between age and the number of years an individual worked as a welder, additional analyses were performed including age as a variable. In each case, the inclusion of age resulted in the loss of significance for welding years. Subsequent sequential F tests indicated that there is no evidence that welding years can account for any additional variance in the outcome variables beyond that accounted for age alone. In addition, a scatter plot analysis of welders in the 1- to 10-yr exposure group showed no trends in kinetics on any of the markers with increasing duration of exposure in the first 10 yr.
Associations between Mn and Pb with Markers of Oxidative Stress
Generation of Hydroxyl Radicals As a more specific measure of ·OH generation by the serum samples from welders and unexposed control subjects, ESR measurements were made in the presence of spin trap DMPO. Heat-inactivated serum samples showed a characteristic ·OH radical signal that was identified as the DMPO/OH adduct with characteristic splittings (data not shown). No attempt was made to identify quantitative differences between the serum signal intensities of welders and unexposed control subjects.
Welding ExposureEffect Relationships with Markers of Oxidative Stress in Frequency-matched Population
This investigation was undertaken to explore oxidative stressbased biomarkers associated with disease development on exposure to welding fumes so that in prospective investigations it would be possible to ascertain occupational exposureassociated changes in oxidative biomarkers. A second aim was to investigate whether any of the correlates of ROS-induced changes measured in serum show a parallel corresponding correlation with blood Mn or Pb as a surrogate for exposure to welding fumes. Exposure to welding fumes in occupational settings causes a variety of biological effects in welders. Chronic respiratory effects associated with exposure to welding fumes are well documented and include bronchitis, occupational asthma, lung function changes, pneumoconiosis, and an increase in lung cancer incidence (2, 3740). Neurologic, reproductive, and dermatologic effects of exposure to welding fumes are also widely studied. The welding fumes generated during welding processes contain many toxic metals, such as Cr, Fe, Mn, and Ni. The vaporized metals become oxidized in air and are then inhaled. Different metal components of welding fumes have diverse intrinsic toxic biological properties. Several metals commonly present in welding fumes, including Cr, Fe, Mn, and Ni, are capable of generating ROS via Fenton or Fenton-like reactions, resulting in oxidative stress (2, 4144). Consequently, the increased generation of ROS has been shown to disrupt biochemical homeostasis, resulting in lipid peroxidation, DNA damage, depletion of sulfhydryls, and altered calcium homeostasis (23). In vitro studies support the hypothesis that soluble fractions of the welding fumes cause enhanced production of ROS with concomitant depletion of antioxidants mediating proinflammatory responses in alveolar epithelial cells by increased expression of interleukin-8 (45). Therefore, quantitative measurements of markers of oxidative stress in the serum of welders may be valuable in monitoring changes caused by exposure to welding fumes. A potential interaction between smoking and increased ROS generation and a decrease in GPx were evident in unexposed control subjects and welders. Significant group differences between the welders and unexposed control subjects on several markers of oxidative stress were apparent in protein, GPx, aconitase, TAS, and isoprostane levels. These results are consistent with previous findings in human and animal experimental studies showing a significant increase in lipid peroxidation caused by welding fume exposure (46, 47). Other group differences in exploratory markers such as protein, GPx, and aconitase associated with welding were more pronounced in welders with increasing exposure. Serum protein and albumin are markers of pulmonary injury and potential targets of oxidative injury. An increase in the level of albumin is often associated with endothelial injury to the alveolarcapillary barrier. In welders there was a generalized trend of declining albumin levels with increasing welding years that was also influenced by age. However, albumin is considered a "sacrificial" antioxidant of the extracellular body fluids and the consequences of its damage do not affect cellular functions (48). Its turnover rate is high and the loss by oxidative stress is often not reflected in the serum. It is therefore likely that the decline noted in welders may have resulted from the combined effects of welding-induced oxidative stress and age. On the other hand, comparison of serum protein levels in all welders relative to unexposed control subjects showed a significant (p = 0.001) increase in welders. This may be considered a general marker of declining health in welders suggestive of high levels of immunoglobulins. An increase in the level of proteins is also often associated with many other disease conditions. Serum proteins are also considered targets of oxidative injury and they are often denatured by ROS (49). Depletion of these primary antioxidant defenses and the inability of welders to upregulate in parallel with increased oxidant generation may facilitate disease development. The magnitude of these changes with continued exposure to welding provides further indication of the total disruption of homeostasis. Antioxidant enzymes are much lower in serum compared with intracellular levels and blood proteins and albumin are therefore subjected to greater oxidative stress than are intracellular fluids (48). A significant increase in aconitase, a mitochondrial enzyme vulnerable to oxidant injury, was contrary to our expectations. Paradoxically, this increase in aconitase may have resulted from damage to mitochondrial aconitase with increased oxidative stress caused by welding exposure with a parallel increase in serum. The antioxidant enzyme GPx increased significantly in welders compared with unexposed control subjects. This is contrary to a report on the level of antioxidant enzymes, plasma vitamins C and E in cement plant workers, demonstrating a 51% decrease in GPx and a 44% decrease in SOD compared with control subjects (50). Similar results for serum SOD, GPx, and catalase were also reported in oxidative stress induced by occupational sulfur dioxide exposure resulting in increased lipid peroxidation byproducts (51). GPx is involved in the removal of toxic H2O2 by converting it to water, thereby limiting lipid peroxidation. It is possible that prolonged oxidant stress would upregulate these antioxidant enzymes and this indeed may be the case with GPx in welders. It is believed that tightly controlled levels of antioxidant enzymes may protect cells against oxidants in normal or adverse health conditions. Total antioxidant status and GPx were significantly increased in the welders. This suggests that the increased oxidative stress by welding fumes triggers the upregulation of defenses to protect cells. Contrary to these findings, Li and coworkers (46) reported in a study of 37 automobile welders a 24% decline in erythrocyte SOD activity. It is likely that such selective biochemical responses may have resulted to cope with the extent and severity of oxidant burden and can be expected to be characterized by differential regulation of individual antioxidants. Inducible Hsp70 is present at basal levels in human serum and is often upregulated in response to stress, toxic agents, ROS, heat, and cold (52). Therefore, Hsp70 was evaluated as a potential biomarker of exposure to welding fumes. In welders and office workers, Hsp levels in serum were not influenced either by exposure to welding fumes or cigarette smoking. In the present study, there were some positive correlations between Mn levels in the blood of welders and the potential to generate ROS, albumin, GPx, and Mn-SOD. These correlations were not consistent with increasing welding exposure because Mn is not a valuable surrogate for welding fume exposure. Similar positive correlations with blood Pb levels and albumin, protein, TAS, and Mn-SOD, and a negative correlation with GPx, were observed. Because blood levels of Mn and Pb are likely to be influenced by diet and environmental exposures, and because of their short biological half-life, a direct relationship between these surrogates of welding exposure and markers of oxidative injury could not be established. Mn, a component of most welding fumes, has been reported to be an environmental toxic metal implicated in central nervous system injury and manganism (8, 1113, 53). Mn can produce free radicals at cytotoxic levels causing oxidative stress and neurodegeneration (54). Mn is transported in the blood stream and is able to cross the bloodbrain barrier through specific carriers (55). In this study population of welders, the mean Mn concentration in the blood was 1.5 ± 0.4 µg/dl and the mean ambient exposure concentration in the air was 1.1 ± 2.0 mg/m3. However, Mn has been shown to inhibit iron-induced lipid peroxidation (56) and is a constituent of an important antioxidant enzyme, Mn-SOD. The results presented in this study provide support for the use of ROS-mediated changes in antioxidant status, free-radical generation potential, and resulting lipid peroxidation by products and antioxidants in serum as potential biomarkers of exposure to welding fumes. Evidence supports the possible usefulness of such biomarkers as indicators of disease in welders when the confounding effects of age and cigarette smoking are controlled. This was further explored in a subset analysis of 117 welders explicitly matched on smoking status and age with 117 unexposed control subjects (Figure 1). It is likely that the apparent 2.4-fold increase in isoprostane, the 1.5-fold increase in aconitase, and the moderate increases in TAS, GPx, and protein may have resulted from the occupational exposure to welding fumes. Because several other confounders including body mass index, diabetes, hypercholesterolemia, hypertension, and obesity are reported to be associated with serum levels of isoprostane, we investigated the influence of body mass index on isoprostane levels in the study population of unexposed control subjects and welders and found no differences. On the basis of these results it is clear that occupational exposure to welding fumes is likely the major contributing influence in the changes of these oxidative stressinduced biomarkers. In conclusion, our studies demonstrate that exposure to welding fumes enhanced the generation of ROS and induced oxidative stress, causing some oxidant damage in target cells and resulting in changes in certain well characterized and exploratory markers of oxidative stress. The disruption of homeostasis induced by oxidative stress may promote the development of a disease state with continued occupational exposure to welding fumes. Prospective studies using these noninvasive biomarkers of oxidative stress combined with close clinical monitoring of disease are warranted to understand the mechanisms of welding-related disease development and to assess whether there is a need for further reduction of worker exposure to welding.
The findings and conclusions in this report are those of the authors and do not necessarily represent the views of the National Institute for Occupational Safety and Health. Originally Published in Press as DOI: 10.1164/rccm.200409-1222OC on September 15, 2005 Conflict of Interest Statement: None of the authors have a financial relationship with a commercial entity that has an interest in the subject of this manuscript. Received in original form September 16, 2004; accepted in final form September 12, 2005
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